Market

Military/Aerospace

Technical Complexity

Single tooling platform:

  • Capable of variants from 17 – 36 pins – Male/Female varieties
  • Manual tooling to maintain process stability
  • High performance polymer - challenge to maintain high material yields

Volumes

Low volume batches

Manufacturing Processes

Insert loading and over-moulding

Customer Specific Product requirements

High resistance test threshold / 100% tested

Market

Aerospace

Technical Complexity

  • High specification polymer / Low conductivity
  • 100% torque testing during assembly
  • High specification plating

Volumes

Low

Manufacturing Processes

  • Insert Over-moulding
  • Assembly

Customer Specific Product requirements

FAIR submission and approval every 2 years / Torque tested 100%

Market

Aerospace

Technical Complexity

  • High visuals
  • Valve over mould to mesh plate / Ultrasonic seal
  • Adhesive assembly and seal

Volumes

Medium volume

Manufacturing Processes

  • Injection Moulding
  • Ultrasonic assembly
  • Insert moulding and insert loaded
  • RF Shielding
  • Assembly & test

Customer Specific Product requirements

FAIR on all components and assembly / 100% leak test to maintain acoustic performance

Market

Aerospace (Commercial airlines)

Technical Complexity

  • High performance polymer
  • Post moulding machining of undercut O-ring seal

Volumes

Medium volume

Manufacturing Processes

  • Injection Moulding
  • 5 Axis machining required

Customer Specific Product requirements

  • FAIR submission and approval every 2 years
  • Visual Standards
  • Volume batches

Moulding our future by “Doing the right thing for the customer”

Call us: 01684 892892

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Registered in England and Wales, Company Number 4458915.
Registered Office: Whittington Hall, Whittington, Road, Worcester, WR5 2ZX.

01684 892892
A Pemberstone company

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LGG Charlesworth
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Talisman Plastics
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