Market

Electrical (Lighting)

Technical Complexity

  • High geometric form stability to achieve specified optical focal range
  • High clarity standards, zero inclusions.

Volumes

High

Manufacturing Processes

  • Injection Moulding

Customer Specific Product requirements

  • Multiple design inserted tooling to adapt to wide lighting range

Market

Electrical

Technical Complexity

  • Material processing under machine automation to maintain part price.
  • Tool design to allow auto ejection over long inner core.

Volumes

Medium/high

Manufacturing Processes

Injection Moulding

Customer Specific Product requirements

  • TPE/flame retardant
  • Hinge design, flexible support to cable
  • Flex design for multiple variation cable installations
  • Reduced air gap, maximise material at joint
  • Cable joint high installation at bulk head position

Market

Electrical (Connector)

Technical Complexity

  • Specialist polymer / Very high value
  • High tooling and moulding temperatures
  • Differential co-efficient of expansions of polymer and copper

Volumes

Very low / High value

Manufacturing Processes

  • Insert Heating
  • Over Moulding insert
  • Post moulding annealing process to manage distortion

Customer Specific Product requirements

  • Zero Voids and Zero inclusions
  • Validity 100% by X-Ray

Moulding our future by “Doing the right thing for the customer”

Call us: 01684 892892

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Registered in England and Wales, Company Number 4458915.
Registered Office: Whittington Hall, Whittington, Road, Worcester, WR5 2ZX.

01684 892892
A Pemberstone company

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